Corn Silage — What We Do & How We Do It

Babar Aziz Balers turns freshly harvested maize into vacuum-packed corn silage. We control every step — sourcing, chopping, moisture & pH testing, inoculation,And vacuum bagging.to deliver consistent feed in 40–50 kg bags, all over Pakistan.

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Key benefits

  • Ready-to-feed, vacuum-sealed corn silage in 40–50 kg bags

  • Easy handling and storage; no forklift required

  • Consistent nutrition and reduced spoilage

  • Nationwide delivery and buyer support

  • Customer-reported improvements (up to ~25% milk increase; results vary and are customer-reported)

Bagged Corn Silage at Babar Aziz Balers Pakistan

Our step-by-step process

Babar Aziz Balers Pakistan process of Silage making

1) Sourcing & intake

  • We purchase maize by acre from contracted growers or spot sellers and transport the crop to our facility for processing.

  • On arrival we inspect color, kernel abundance and general quality, and take random field/lot samples to confirm readiness. We also rely on local harvest knowledge — when farmers in an area planted and typical maturity times — to help schedule harvests.

 

2) Harvest readiness checks

  • Visual inspection (color & kernel abundance) and random sampling (milk line and kernel fill) are used to confirm harvest timing.

  • We do not usually rely on lengthy field tests; our teams use experience plus spot checks to decide when to move the crop to chopping.

3) Chopping & preparation

  • We chop the maize very finely so kernels are split (commonly each kernel breaks into three pieces) to improve digestibility for cows.
  • Chopping is always done fresh — material is moved straight from intake to the chopper and then to bagging to preserve natural moisture and prevent spoilage.
  • We use locally-built high-speed chopping machines; for very large or urgent orders we may outsource additional capacity to meet deadlines.
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4) Moisture control & additives

  • While most decisions are made by experience, we target a moisture range of roughly 60–65% for bagged silage when we take measurements.

  • We always use handheld moisture meters and pH meters to ensure consistency; pH checks confirm good fermentation conditions.

  • We apply silage inoculants when appropriate (brand names kept internal). We do not mix molasses, urea, or other additives in routine batches — pure corn silage is generally adequate when crop abundance is high.

5) Bagging, vacuum sealing & secondary protection

  • We pack silage into 40–50 kg vacuum-sealed inner bags made from thick, airtight plastic to preserve fermentation.

  • Each inner bag is then placed inside a heavy-duty PP outer bag for puncture protection and longer storage life. This double-layer approach prevents spillage and extends field durability.

  • Bags are weighed, labelled and staged for short-term monitoring.

6) Curing, monitoring & dispatch

  • Bags are kept on-site for 3–4 days to allow initial pressure release and seal settling; we ensure vacuum integrity after this period.

  • We perform visual checks and temperature/pressure spot checks before loading.

  • Typical minimum order is ~12 tonnes; lead times vary by season and demand. We deliver nationwide.

Quality control & testing

  • On-site tests: moisture meter, pH meter, temperature spot checks.

  • Lab testing: for large single-lot purchases we take random samples and send them to our Jhang lab for nutrient analysis (NIR / crude protein etc.). Lab testing is used selectively for big lots and to reassure large buyers.

  • Record keeping: harvest date, chop settings, inoculant batch and pack weight are recorded for traceability. Because we vacuum-seal and dispatch quickly, our sealed bags maintain quality and often improve with proper storage.

"meticulously inspecting maize crop quality before procurement for silage making."

Packaging & handling details

Corn silage — packaging & specs
Item Detail
Bag sizes 40–50 kg vacuum-sealed inner bag + heavy PP outer bag
Target moisture (measured) ~60–65% (experience-driven; measured when needed)
Chop style Very fine — kernels commonly split for easy digestion
Storage monitoring 3–4 days on-site for seal settling; longer storage possible if kept covered
Minimum order ~12 tonnes (variable with season)
Delivery Nationwide
Additives Inoculants used as needed (brand internal); no routine molasses/urea mixing
Certifications None currently — QA is internal and documented

Handling & feeding advice

  • Open bags only when you are ready to feed; after opening, use the silage within a short period as freshness declines once exposed to air.

  • Vacuum-bagged silage is easy to lift with labour and portion — unlike wrapped bales which often require a forklift after unwrapping.

  • Store bags covered when possible to extend UV life, though the double-bag system is durable for short-to-medium outdoor storage.

Customer support & guarantees

  • We provide practical feeding advice and support for buyers — from ration tips to loading guidance.

  • Claims & quality issues: we handle enquiries case-by-case and can provide lab test records for large shipments when requested.

  • Marketing note: many customers report improved milk yields after switching to our well-preserved corn silage — we state this as customer-reported and results may vary.

corn silage Pakistan

FAQ

  • Q: Do you accept small trial orders?
    A: We do not offer small trial orders routinely; new buyers are welcome to contact existing customers for references.

    Q: Can you deliver nationwide?
    A: Yes — we deliver across Pakistan. Transport and lead time depend on destination and current demand.

    Q: How long can bags be stored?
    A: Properly double-bagged silage can be stored for months outdoors, though indoor/covered storage will preserve quality longer. Once opened, consume quickly.

Call to action

  • Ready to order or need a quote?
    Contact us at: +92 313 2222527.
    Email: info@babalers.com.
    (Or use the site CONTACT FORM and request a silage quote — include destination, required tonnage, and preferred delivery window.)

مکئی سلائس — ہم کیا کرتے ہیں اور کیسے

 

بابر عزیز بیلرز تازہ کٹی ہوئی مکئی کو اعلیٰ معیار کے ویکیوم پیک کورن سلائس میں تبدیل کرتا ہے جو ڈیری اور فٹننگ آپریشنز کے لیے تیار ہوتا ہے۔ ہم خریداری، چاپنگ، نمی اور پی ایچ چیک، انسولیونٹ (ضرورت پر)، ویکیوم بیگنگ اور ترسیل تک ہر مرحلے کو کنٹرول کرتے ہیں — 40–50 کلوگرام بیگز میں یکساں معیار کی فراہمی، پورے ملک میں۔

فوائد (مختصر)

  • kg 40–50 ویکیوم سیلڈ بیگز میں تیار خوراک

  • آسان ہینڈلنگ اور اسٹوریج

  • یکساں غذائیت اور کم ضیاع

  • پورے پاکستان میں ڈیلیوری اور خریدار سپورٹ

  • صارفین کی رپورٹس کے مطابق بہتری (تقریباً 25% تک دودھ کی پیداوار میں اضافہ؛ نتائج مختلف ہو سکتے ہیں)

مختصر عمل (درجہ وار)

  1. خریداری اور انٹیک — فصل کو احاطہ میں لے آتے ہیں اور جانچتے ہیں۔

  2. کٹائی کی تیاری — رنگ، دودھ لائن اور دانے کی تعداد کی جانچ۔

  3. باریک چاپنگ — دانہ تقسیم ہوتا ہے تاکہ ہضم آسان ہو۔

  4. نمی اور پی ایچ کنٹرول — نمی میٹر اور پی ایچ میٹر کا استعمال۔

  5. بیگنگ اور ویکیوم سیلنگ — اندرونی ویکیوم بیگ + بیرونی پی پی بیگ۔

  6. علاج اور ترسیل — 3–4 دن نگرانی، پھر شپمنٹ۔